Innovation and technology go hand in hand. And when it comes to trades where accuracy is paramount, analyses and quality control play a vital role. But, without technical support, neither quality nor quantity can be achieved optimally. The importance of quality control is louder when it comes to steel production activities. Since these enterprises serve some of the most advanced trades including construction and automobile, it is needless to say how important character measures are to these industries. In this piece, you shall find some of the most significant technological progress in the field of measurement and quality control concerning the Steel Industry.
So, without any further ado, let’s begin.
Measuring the Structural Defects With Advanced Radiology
Steel bars have been integral to reinforced concrete structures.
However, over time, these steel bars are bound to corrode and reduce the structure’s strength.
Corrosion is a result of chemical changes that occur due to the presence of moisture within the concrete structures.
Over time the presence of water and oxygen paves the path for the oxidation of these bars, leading to the development of rust.
For years, this has been a huge problem for architects and structural engineers, but not anymore.
Recent advancements in radiology can help detect the weak spots in the structure allowing the engineers to support and recover the maintenance tasks.
Additionally, the steel manufacturers are using the same technology to propose a generic performance and lifetime of the steel bars under controlled conditions.
The principle is pretty simple. It involves scanning the steel bars for any holes or crevices, which increases the risk of structural failure due to corrosion.
A beam of X-rays is passed through the bar to identify areas with lower densities, and accordingly, the process is modified.
Accuracy in Length Measurements With Digital Probes
Apart from structural stability, metric measurements also play a crucial role in several industries served by the steel manufacturers.
For instance, automobile industries largely depend upon the accuracy in the length of minute parts that can hinder the mechanical performance of the vehicles they produce.
For long, steel manufacturers and suppliers have been using manual apparatus to measure the length of the steel bars and beams.
However, the manual process also has several limitations including human errors and those with the metrological equipment.
Thankfully, digital probes are being used to measure such intricate values with errors as small as 3.5 microns.
Moreover, where several types of equipment were needed to measure height, length, and depth, earlier, digital probes offer much more ease.
For instance, https://eleymet.com/digital-height-gauge/ offers easy switchability between height, depth and even squareness measures.
What’s more, these pieces of equipment come with digital calibration that minimizes all sorts of errors.
Software Upgrades for Fit Remarks and Errors in Measurement
Apart from the mechanical and theoretical developments, several metrology companies are stepping forward to offer software assistance for seamless measurements.
Consider this, in olden days, collecting and compiling data for accurate measurements required a lot of human efforts.
From calibrating the testing equipment, to manually arranging the samples, and then compiling the calculations, a lot of time was required.
All of this resulted in increased testing time, and thereby delayed process optimization.
But, not anymore. With the help of sophisticated software that can be paired with the traditional equipment, attaching minor enhancements, has improved the quality of testing and thereby results.
Moreover, software from a reliable source can compile and produce results in a fraction of a second, using a plethora of analytical tools and statistical formulas.
All that an operator has to do is feed in the data, in some of the cases.
Assisted Microscopy to Analyse the Alloy Compositions
Lastly, to ascertain the quality of the product, steel manufacturers need to maintain the composition of their produce.
These tests are required to be carried out continuously and during the on-going process.
But, since the high emitted heat levels during the manufacturing process of steel bars, pose a limitation to manual assessment, highly sophisticated cameras are used.
The principle is to analyse the microscopic grains of the steel bar.
By simply counting the grains of a particular type, the quality personnel can assess the composition of the manufactured steel bar.
Modern manufacturing plants make use of microscopic cameras to view the cross-section of the steel bar, continuously throughout the process.
Whether it is the automotive industry or a construction contractor, the need for quality control is indispensable.
Neither of these can escape the consequences of a faulty product.
And using highly sophisticated testing equipment can surely decrease the risk of structural or intrinsic faults leading to fatal accidents.